Skirted Inclined Belt Conveyor
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Features
- Efficient anti-spill: Corrugated skirt + transverse partition design ensures that materials do not spill during inclined or vertical conveying. The anti-spill feature of the skirted inclined belt conveyor minimizes material waste and maintains a clean working environment.
- Diverse materials: The conveyor belt has a variety of materials, including rubber, canvas, PVC, PU, etc. It can handle ordinary material conveying and also meet the material conveying tasks with special requirements such as oil resistance, corrosion resistance and anti-static, with a wide range of applications. The diverse material options make the skirted inclined belt conveyor suitable for various industrial applications.
- Flexible terrain adaptation: The conveying angle can be adjusted within the range of 0°-90°, supporting customization of multiple climbing angles and conveying heights. The inner/outer radius, belt width and frame height can be flexibly adjusted according to on-site space and material characteristics, suitable for three-dimensional conveying layout in narrow spaces or multi-storey workshops, effectively saving site resources. The flexible terrain adaptation of the skirted inclined belt conveyor optimizes space utilization in industrial facilities.
- Stable conveying: The conveyor belt runs smoothly without vibration. The combined design of skirts and baffles ensures no relative sliding between materials and the conveyor belt, reducing material damage rate. It supports high-speed and stable conveying, meets the continuous transmission needs of large-flow materials, and helps improve the overall efficiency of the production line. The stable conveying performance of the skirted inclined belt conveyor enhances the overall productivity of the production line.
- Material protection: Materials and the conveyor belt are relatively stationary, so no damage is caused by friction, which helps maintain the integrity of materials, especially suitable for industries with requirements on material appearance. The material protection feature of the skirted inclined belt conveyor is ideal for industries requiring intact material quality.
- Strong customization: It can be designed as mobile or fixed according to the customer's on-site conditions and process requirements, and can also realize single-conveyor or multi-conveyor combined conveying, creating suitable conveying solutions for different users. The strong customization capability of the skirted inclined belt conveyor provides tailored material handling solutions for customers.
Overview
The skirted inclined belt conveyor is an efficient equipment that realizes the lifting and conveying of objects at a large angle through the design of adding skirts on the belt. It is a key solution for material handling in various industrial scenarios, especially for those requiring steep-angle conveying.It combines multiple advantages, such as high conveying efficiency, fast running speed, low noise and continuous operation, making it an ideal choice for material conveying in many industries. This skirted inclined belt conveyor effectively meets the high-demand material transfer needs of modern production lines.This equipment is suitable for a variety of scenarios and can smoothly convey small materials, such as food, pharmaceuticals, chemical products, etc., from low places to high places, providing a strong guarantee for the smooth connection of production processes. The skirted inclined belt conveyor ensures seamless material flow between different production stages.
The skirted inclined belt conveyor is an industrial material conveying equipment specially designed for inclined or vertical conveying. By adding baffles, skirts and transverse partitions, it effectively prevents material scattering and realizes high-efficiency lifting and conveying at a large angle (0°-90°). This industrial-grade skirted inclined belt conveyor is engineered to handle steep-angle material transport with maximum reliability.It has the characteristics of stable operation, low noise and strong continuous operation capability, and is widely used in food, pharmaceutical, chemical, agricultural, logistics and other industries. It can convey materials in various forms such as granules, powders and blocks, such as snacks, chemicals, sand and gravel, coal, etc. The versatile skirted inclined belt conveyor adapts to diverse material types across multiple industrial sectors.
Working Principle:
The drive roller of the skirted inclined belt conveyor is driven by an electric motor through a reducer. The conveyor belt is dragged by the friction between the drive roller and the conveyor belt. The drive roller is generally installed at the discharge end to increase the traction force, which is conducive to dragging. The friction-driven design of this skirted inclined belt conveyor ensures strong and stable power transmission during material conveying.When materials are fed from the feeding end of the belt conveyor, they fall on the rotating conveyor belt. The materials are driven to be conveyed on the belt through the friction of the conveyor belt, and finally transported to the discharge end for unloading, completing the conveying process. The entire material transfer cycle of the skirted inclined belt conveyor is smooth and efficient, minimizing material loss.During the climbing process, the skirt design can effectively prevent materials from sliding, ensuring that materials can move forward stably even during inclined or vertical conveying. The skirt structure of the skirted inclined belt conveyor is a core feature for preventing material spillage in steep-angle transport.
Main Components:
- Frame: Carbon steel (with surface baking paint treatment) or stainless steel material can be selected. It is sturdy and durable, and can adapt to a variety of working environments. The robust frame of the skirted inclined belt conveyor ensures long-term stable operation in harsh industrial conditions.
- Conveyor belt: High-quality materials such as PVC and PU are selected, combined with auxiliary structures such as skirts and baffles (height and spacing can be customized on demand). It effectively prevents materials from sliding during the climbing process and meets the stable conveying of materials in various forms such as granules, powders, boxes and single products. The high-performance conveyor belt of the skirted inclined belt conveyor supports customized solutions for different material conveying needs.Some special-process conveyor belts support oil-resistant, corrosion-resistant, anti-static and other functions, adapting to food-grade hygiene standards or the conveying requirements of high-precision electronic components. These specialized conveyor belts make the skirted inclined belt conveyor suitable for food, pharmaceutical and electronic component industries.
- Drive rollers: Divided into driving rollers and driven rollers. The driving roller is responsible for providing power for the operation of the conveyor belt, and the driven roller mainly adjusts the belt deviation to ensure the stability of the conveying process. The well-designed drive rollers of the skirted inclined belt conveyor guarantee smooth and stable belt operation.
- Idlers and tensioning structure: Idlers are used to support the conveyor belt and reduce belt sag. The tensioning structure can adjust the tightness of the belt to ensure moderate friction and normal operation of the conveying system. The idler and tensioning system of the skirted inclined belt conveyor maintains optimal belt tension for efficient material transport.
- Motor drive system: It can be matched with a frequency conversion speed control device (supporting constant speed / stepless speed regulation mode), which can flexibly adjust the conveying speed according to actual production needs, realizing stable and efficient power output. The variable-frequency motor drive of the skirted inclined belt conveyor allows flexible speed adjustment for different production scenarios.
- Electrical control system: Used to control the start, stop, speed adjustment and other operations of the equipment, realizing automatic operation and facilitating users to adjust the working state of the conveyor according to different production needs. The intelligent electrical control system of the skirted inclined belt conveyor enables automated operation, reducing manual intervention.
Applications:
- It is widely used in coal, mining, building materials, chemical industry, boiler coal conveying, sand and gravel aggregate production lines, ports, metallurgy and other industrial sectors. It is mainly used for material conveying under certain slope conditions to ensure efficient and stable material transmission in the production process. The skirted inclined belt conveyor is a key equipment for material transport in multiple heavy industries.
- Material lifting: Realizes the climbing transmission of materials from low workstations to high workstations, replacing traditional manual handling and reducing labor intensity. It is commonly used in scenarios such as connection between production line floors and warehouse shelf replenishment. The material lifting function of the skirted inclined belt conveyor reduces labor costs and improves work efficiency.
- Production line connection: Seamlessly connects with equipment such as roller conveyors and chain plate conveyors to optimize the production line process. It provides smooth connection in the transition area between horizontal conveying and climbing conveying, supports the planning of multi-form conveying paths such as S-type and Z-type, and meets the material flow needs between different processes in the automated production line. The production line connection capability of the skirted inclined belt conveyor optimizes the overall workflow of automated production lines.
- Multi-scenario application: Suitable for climbing and shunting of belt sorting systems, lifting and cleaning in food processing, multi-layer shelf sorting in logistics and warehousing, etc., solving the connection problem of traditional conveying equipment in terrain changes. The multi-scenario application of the skirted inclined belt conveyor addresses the material handling challenges in complex industrial environments.
Maintenance:
- Pre-use inspection: Conduct a comprehensive inspection of the equipment before each use, check whether screws and parts are loose and whether the appearance is abnormal. If problems are found, they must be handled in a timely manner to prevent the equipment from operating with faults, so as to avoid affecting the production progress and equipment service life. Regular pre-use inspection of the skirted inclined belt conveyor extends its service life and ensures production continuity.
- Operation monitoring: Pay close attention to the operation status of the equipment during use. Once abnormal sounds, vibrations or other abnormal conditions are found, stop the machine immediately for inspection, and continue operation after troubleshooting to avoid further damage to the equipment. Real-time operation monitoring of the skirted inclined belt conveyor prevents severe equipment damage.
- Regular cleaning: Parts such as rollers are prone to dust accumulation. It is necessary to regularly clean the dust and impurities on the surface of the equipment to prevent dust and impurities from entering the interior of the machine, affecting the lubrication effect or blocking the pipeline, and ensuring that the equipment maintains a good operating state. Regular cleaning of the skirted inclined belt conveyor ensures its good operating performance.
Technical Parameters
Technical Parameters
This series of products are highly customized according to the customers' requirements. Therefore, we are unable to provide the procedures and parameters at present. If you are interested in this series of products, please contact us immediately. Audop Company will assign experienced engineers to communicate with you as soon as possible.
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
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